Description
Course Name: Diploma in Metal & Alloy
Course Id: DMA/Q0001.
Education Qualification: 10th Class.
Duration: 370 hrs (Equivalent to One Year).
Total Credits: 18.
How You will Get Diploma Certificate:
Step 1- Select your Course for Certification.
Step 2- Click on Enroll Now.
Step 3- Proceed to Enroll Now.
Step 4- Fill Your Billing Details and Proceed to Pay.
Step 5- You Will be Redirected to Payment Gateway, Pay Course and Exam Fee by Following Options.
Card(Debit/Credit), Wallet, Paytm, Net banking, UPI and Google pay.
Step 6- After Payment You will get Study Material Login id and Password on your email id.
Step 7- After Completion of Course Study give Online Examination.
Step 8- After Online Examination you will get Diploma Certificate soft copy(Scan Copy) and Hard Copy(Original With Seal and Sign).
Step 9- After Certification you will receive Prospect Job Opportunities as per your Interest Area.
Online Examination Detail:
- Duration- 120 minutes.
- No. of Questions- 60. (Multiple Choice Questions).
- 10 Questions from each module, each carry 10 marks.
- Maximum Marks- 600, Passing Marks- 40%.
- There is no negative marking in this module.
| How Students will be Graded: | ||
| S.No. | Marks | Grade |
| 1 | 91-100 | O (Outstanding) |
| 2 | 81-90 | A+ (Excellent) |
| 3 | 71-80 | A (Very Good) |
| 4 | 61-70 | B (Good) |
| 5 | 51-60 | C (Average) |
| 6 | 41-50 | P (Pass) |
| 7 | 0-40 | F (Fail) |
Benefits of Certification:
- Government Authorized Assessment Agency Certification.
- Certificate Valid for Lifetime.
- Lifetime Verification of Certificate.
- Free Job Assistance as per your Interest Area.
Syllabus
Introduction to Metallurgy and Material Science: Definition and scope of metallurgy, Classification of metals and alloys, Properties of engineering materials, Structure of metals at atomic level, Crystal structures and grain boundaries, Basics of phase diagrams, Introduction to material testing, Importance of metallurgy in industries, Historical development of metallurgy, Environmental impact of metal production.
Ferrous and Non-Ferrous Metals: Characteristics of ferrous metals, Properties of cast iron and steel, Types of non-ferrous metals, Applications of aluminum, copper, and zinc, Alloying behavior of ferrous and non-ferrous metals, Heat resistance and corrosion properties, Machinability of different metals, Comparison between ferrous and non-ferrous metals, Selection criteria for industrial use, Recycling and sustainability practices
Alloy Formation and Classification: Definition and significance of alloys, Substitutional and interstitial alloys, Binary and ternary alloy systems, Solid solutions and intermetallic compounds, Common industrial alloys and their uses, Stainless steels and tool steels, Brass, bronze, and their properties, Effect of alloying elements, Phase rule and lever rule application, Microstructure of alloys.
Heat Treatment of Metals and Alloys: Objectives of heat treatment, Annealing and normalizing processes, Hardening and tempering techniques, Surface hardening methods, TTT and CCT diagrams, Heat treatment furnaces and equipment, Quenching media and processes, Case studies on industrial applications, Heat treatment defects and solutions, Safety measures in heat treatment.
Mechanical Properties and Testing; Tensile strength and elongation, Hardness testing methods, Impact testing and toughness, Fatigue and creep properties, Non-destructive testing techniques, Fracture mechanics basics, Stress-strain curves interpretation, Wear resistance and testing, Standards for mechanical testing, Practical demonstrations and reporting.
Casting and Foundry Technology: Principles of metal casting, Patterns and molding materials, Types of molds and cores, Melting and pouring of metals, Solidification and cooling process, Casting defects and remedies, Investment casting and die casting, Foundry safety and practices, Quality control in casting, Modern foundry technologies.
Job Opportunities after completion of Diploma in Metal & Alloy course:
After successful completion of the Diploma in Metal & Alloy program, graduates are equipped with specialized knowledge in metalworking, alloys, and materials science, which opens up a range of career opportunities in industries like manufacturing, engineering, automotive, construction, and metallurgy. The skills gained from this program enable graduates to work with various metals and alloys, performing tasks related to material selection, production processes, quality control, and applications.
Career Options for Graduates of the Diploma in Metal & Alloy Program:
1. Metallurgist
Role: Metallurgists analyze and work with metals and alloys to develop new materials and improve existing ones. They are involved in the extraction of metals, heat treatment processes, and material testing. Industries: Manufacturing, aerospace, automotive, mining, steel production. Salary Range: ₹4,00,000 – ₹10,00,000 per year.
- Entry-Level: ₹30,000 – ₹45,000 per month.
- Mid-Level: ₹50,000 – ₹70,000 per month.
- Senior-Level: ₹80,000 – ₹1,20,000 per month.
2. Materials Engineer
Role: Materials engineers design, test, and manufacture metal and alloy materials for various applications. They focus on improving the properties of materials to meet the required standards for specific industries. Industries: Aerospace, automotive, electronics, construction. Salary Range: ₹4,50,000 – ₹9,00,000 per year.
- Entry-Level: ₹35,000 – ₹50,000 per month.
- Mid-Level: ₹55,000 – ₹75,000 per month.
- Senior-Level: ₹80,000 – ₹1,10,000 per month.
3. Foundry Technician
Role: Foundry technicians are involved in the casting process, where metals are melted and poured into molds to create parts. They work with different metals and alloys, ensuring that they meet the quality standards required for production. Industries: Casting, automotive manufacturing, aerospace. Salary Range: ₹3,00,000 – ₹6,00,000 per year.
- Entry-Level: ₹20,000 – ₹30,000 per month.
- Mid-Level: ₹35,000 – ₹50,000 per month.
- Senior-Level: ₹55,000 – ₹75,000 per month.
4. Quality Control Inspector (Metals and Alloys)
Role: Quality control inspectors monitor the production process, ensuring that metals and alloys meet specific quality standards. They test materials for strength, durability, and resistance to corrosion. Industries: Manufacturing, construction, automotive. Salary Range: ₹3,00,000 – ₹7,00,000 per year.
- Entry-Level: ₹25,000 – ₹35,000 per month.
- Mid-Level: ₹40,000 – ₹60,000 per month.
- Senior-Level: ₹65,000 – ₹90,000 per month.
5. Welding Engineer
Role: Welding engineers specialize in the welding of metals and alloys. They design welding processes, supervise welding operations, and ensure that the welds meet structural and quality requirements. Industries: Shipbuilding, construction, automotive, aerospace. Salary Range: ₹5,00,000 – ₹12,00,000 per year.
- Entry-Level: ₹30,000 – ₹45,000 per month.
- Mid-Level: ₹50,000 – ₹70,000 per month.
- Senior-Level: ₹80,000 – ₹1,20,000 per month.
6. Foundry Manager
Role: Foundry managers oversee the operations of a foundry, ensuring the smooth manufacturing of metal parts. They manage the staff, production processes, and quality standards of the foundry. Industries: Manufacturing, automotive, aerospace, engineering. Salary Range: ₹6,00,000 – ₹12,00,000 per year.
- Entry-Level: ₹40,000 – ₹60,000 per month.
- Mid-Level: ₹65,000 – ₹90,000 per month.
- Senior-Level: ₹1,00,000 – ₹1,50,000 per month.
7. Metallurgical Technician
Role: Metallurgical technicians assist metallurgists in testing and analyzing metal properties, preparing samples, and ensuring that metals and alloys meet quality specifications. Industries: Manufacturing, steel production, aerospace, automotive. Salary Range: ₹3,00,000 – ₹6,00,000 per year.
- Entry-Level: ₹25,000 – ₹40,000 per month.
- Mid-Level: ₹45,000 – ₹60,000 per month.
- Senior-Level: ₹65,000 – ₹85,000 per month.
8. Production Engineer (Metalworking)
Role: Production engineers focus on the manufacturing process of metal parts, optimizing production lines, and improving efficiency. They work with metal and alloy manufacturers to ensure that production goals are met. Industries: Manufacturing, automotive, metalworking industries. Salary Range: ₹4,00,000 – ₹8,00,000 per year.
- Entry-Level: ₹30,000 – ₹45,000 per month.
- Mid-Level: ₹50,000 – ₹70,000 per month.
- Senior-Level: ₹80,000 – ₹1,00,000 per month.
9. Automotive Parts Designer (Metals and Alloys)
Role: Automotive parts designers work with metals and alloys to design components used in vehicles, ensuring the materials meet safety and performance standards. They use CAD software to design parts and work closely with manufacturing teams. Industries: Automotive manufacturing, aerospace. Salary Range: ₹4,50,000 – ₹9,00,000 per year.
- Entry-Level: ₹30,000 – ₹50,000 per month.
- Mid-Level: ₹55,000 – ₹75,000 per month.
- Senior-Level: ₹80,000 – ₹1,00,000 per month.
10. Production Planner (Metal and Alloy Industry)
Role: Production planners are responsible for planning and scheduling the production of metal and alloy parts. They work closely with other departments to ensure timely and efficient production. Industries: Manufacturing, metalworking, construction, automotive. Salary Range: ₹4,00,000 – ₹7,00,000 per year.
- Entry-Level: ₹25,000 – ₹40,000 per month.
- Mid-Level: ₹45,000 – ₹60,000 per month.
- Senior-Level: ₹65,000 – ₹90,000 per month.
11. Research and Development (R&D) Engineer (Metals & Alloys)
Role: R&D engineers in metallurgy work on developing new alloys and improving existing materials for better performance and application in various industries. Industries: Research institutes, manufacturing, aerospace, automotive, materials science. Salary Range: ₹5,00,000 – ₹12,00,000 per year.
- Entry-Level: ₹35,000 – ₹50,000 per month.
- Mid-Level: ₹60,000 – ₹80,000 per month.
- Senior-Level: ₹90,000 – ₹1,30,000 per month.
Salary Factors:
- Experience: More experienced professionals in metallurgy and related fields tend to command higher salaries, particularly in senior roles or specialized sectors like aerospace or automotive.
- Location: Higher salaries are common in industrial hubs such as Mumbai, Delhi, Bangalore, and Chennai, where metalworking industries and manufacturing plants are concentrated.
- Industry Sector: Industries like aerospace, automotive, and steel manufacturing generally offer better salary packages due to the high demand for skilled professionals.
- Company Size: Larger companies may provide more competitive salaries, benefits, and career growth opportunities compared to smaller firms.
Career Growth Path:
- Entry-Level: Metallurgical technician, foundry technician, junior engineer.
- Mid-Level: Senior metallurgist, production manager, quality control manager.
- Advanced Roles: Senior metallurgist, R&D engineer, manufacturing manager, foundry manager.
In conclusion, a Diploma in Metal & Alloy offers graduates a wide range of career opportunities in industries such as manufacturing, automotive, aerospace, and materials science. The salary potential is promising, and with experience, graduates can move into senior roles with lucrative salary packages and long-term career growth.
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